Bäckeby Farm Relies on GEA Technology for Excellent Results

When it comes to modernization, Staffan Bäcketoft’s focus isn’t only on his business interests, but on the health and welfare of his 200 or so dairy cows as well. Together with his wife Martina, he runs an organic dairy operation called the Bäckeby Farm located outside the town of Målilla in the southern Swedish province of Kalmar.

In order to increase labor efficiency as well as improving the lives and the health of his animals, Bäcketoft decided to switch from conventional to automated milking. At the same time, an automated feeding system from GEA would optimize the animals’ feed supply.

Martina and Staffan Bäcketoft

Bäcketoft’s modernization project has been granted financial support through the European Agricultural Fund. Within EU member states and regions, this fund fosters development in rural areas to strengthen market competitiveness in the agricultural sector, to ensure the sustainable use of natural resources and climate protection as well as to promote rural communities, including the creation of employment opportunities.

Time savings by switching to automated milking

Their good experiences with GEA’s herringbone milking parlor led the farm owners to choose GEA’s cc as the ideal next step in modernizing their farm’s milking technology. The switch also promised great advantages from a structural standpoint, as extending the front of the barn by only a few meters would suffice to accommodate the new milking center. Today, however, Bäcketoft sees the greatest benefit in saved time that he can invest in important animal care instead of spending many hours a day milking conventionally. His day begins with a glance at all the information generated by the three automated milking boxes around the clock. In particular, the milk alarms notify him of marked changes in milk quantity, conductivity or milk temperature in any cow down to the quarter level. Since deviating values can indicate disease onset in an animal, Bäcketoft can then take a look at the reported cows directly in the barn and decide which measures need to be taken.

Early warning system for animal health

Thanks to DairyRobot’s timely and precise alerts, Bäcketoft can now treat his animals quickly in a targeted way preventing slumps in yield and reducing disease progression. The best proof of the herd’s improved constitution is the cell count numbers which dropped from 250,000 to 140,000. The cows’ good health pays off immediately: their milk commands a higher price at the dairy.

Peaceful atmosphere in the barn and independent milking

While cows previously had to be fetched for fixed milking times, now every animal in the barn goes to the spacious milking robot independently and waits until the wide gate opens. Via a responder, the milking robot checks if the cow is ready to be milked. Subsequently, the MilkRack moves into position, and then attaches the teat cups. With GEA’s DairyRobot, milking is carried out peacefully according to the In-Liner Everything principle. From stimulating to cleaning all the way to emptying the udder, the whole milking routine takes place in the protected environment of the teat cup. Finally, a dipping fluid is applied carefully and dosed optimally to each teat. This protects the teat’s sensitive skin and the still-open teat canal from germs and bacteria for the next hours in the barn.

Fresh feed for animals of any rank

In the past, Staffan und Martina Bäcketoft noticed that milk yield fluctuated excessively. They attributed this to the unmonitored feed preparation, which was managed by three people using a feed mixer wagon. By installing the GEA MixFeeder, they optimized consistency and continuity in supplying feed to the herd. On rails, the feed wagon moves almost silently and brings fresh feed rations automatically according to a fixed time plan around the clock. According to their own rhythm, the cows come to the feeding fence allowing even lower-ranked cows regular access to fresh feed mixtures. The MixFeeder also mixes the ingredients better. The cows eat what they are served without sorting out certain components and leave less feed behind at the end of the day.

Record milking yields

In the new feed kitchen that was attached to one side of the barn, the MixFeeder measures the feed ingredients independently via three bunkers and screw feeders and mixes them according to the farmers’ recipes into feed rations for the various performance groups. A good supply of fresh feed also means that the animals make better nutritional use of their fodder. This is directly reflected in strongly increased milk yield. The Bäckeby Farm is the first Scandinavian dairy farm with three automated GEA milking boxes and was able to increase the milk quantity by 2,000 kg per box, which is a record result.

Stress-free farm life at a relaxed pace

Modernizing production has fundamentally improved life, working conditions, and animal welfare at the Bäckeby Farm. Thanks to the insights provided by GEA’s DairyRobot, Bäcketoft now knows each of his dairy cows much better than before. Life in the barn is calm and relaxed, the animals eat, rest and move around according to their own rhythm and go to be milked without stress. Physically demanding, fixed milking times are a thing of the past and the two and a half hours previously needed for feeding have been reduced to a half-hour per day spent filling up the bunkers and cleaning the feed kitchen.

The bottom line: great energy efficiency

With the GEA DairyRobot, up to three milking boxes can be run simultaneously with one control unit. The automated milking system is not only perfectly adapted to the Bäckeby Farm’s herd size, but the three milking boxes are economical and highly energy efficient. The largest gain in terms of energy was won by switching to the automated GEA MixFeeder. Getting rid of the old diesel-run feed mixer wagon means savings of up to 8,000 liters in fuel.

The Bäcketofts have not only made their farm more sustainable through modernization but have also prepared themselves for a healthy and profitable future.